CableEye ® Article Index

Improving Quality of Testing: Defense Imaging Systems Cables and Harnesses

Review of three test use cases within a single defense contract company: Test evaluation of returned product; testing complete systems; and design of test cables. Read more (html)


Cable and Harness Manufacturing: Vehicular Applications — Automotive, Commercial, Industrial, Military

Review of cable test and assembly interface options for cables and harnesses with vehicular applications (automotive, commercial, industrial, and defense implementations). Read more (html)


Achieving 10 GΩ IR Measurements at 100 Vdc

Creative Use of Existing Instrumentation to Meet Exacting Requirement. Read more (html)
Cable and Harness Manufacturing: Motorsport cable manufacturing and testing PDF


Creative Motorsport Solutions On Improving Quality of Testing Motor Racing Cables and Harnesses

Creative Motorport Solutions describe advantages of using CableEye test equipment. Read more (html)
Cable and Harness Manufacturing: Motorsport cable manufacturing and testing PDF


Insourcing Cable Manufacturing and Testing

How EVCables.com found its perfect match with the CableEye tester from CAMI Research. Read more (html)
Cable and Harness Manufacturing: Insourcing cable manufacturing and testing PDF


Interesting and Unusual Applications of Cable Testing

A review of some of the more unusual applications we have encountered over the years. Read more (html)


Common Misconceptions in Testing Electrical Cables

We explore limitations of continuity and HiPot testing, disproving three commonly held misconceptions. Read more (html)
Cable and Harness Manufacturing: Common Misconceptions in Testing Electrical Cables PDF


Verifying Twist Pair Relationships with a Continuity Tester

We discuss testing of twisted pair cables and why a twisted cable that passes continuity alone is not a fail-safe indicator that wire twists are wired correctly. We show which twist errors can be detected with a simple continuity test, and which require a twist wire measurement. Read more (html)
Cable and Harness Manufacturing: Checking Quality of Connections PDF


Cable and Harness Manufacturing: Checking the Quality of Connections

Without performing these checks, you run the risk of releasing or accepting faulty product. It is important to know and understand the parameters against which your cable or harness has been judged to have “passed”. Read more (html)
Cable and Harness Manufacturing: Checking Quality of Connections PDF


Five Qs to ask when selecting a Cable and Harness Tester

CableEye Japanese GUI

Ready to purchase a new tester? Ask these questions of your potential supplier.

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Automation-Ready Cable and Harness Testers: CableEye Tester Upgrades and Reconditioning

Here we describe cost-effective ways of updating the capabilities of your CableEye tester. Read more (html)
Automation-Ready Cable and Harness Testers: CableEye Tester Upgrades and Reconditioning PDF


Testing Shielded Cables at High Voltage

We show that it is not necessary to apply voltage to shield conductors to accurately test insulation resistance as long as the shields remain at zero volts when the other wires are tested at high voltage. Read more (html)
Testing Shielded Cables at High Voltage PDF


Probando Cables y Conectores en Electrodomésticos

Image of tester display that shows continuity test results of cable connectorized with TE PTL cables.

Probar la continuidad y aislamiento utilizando probadores de cables multi conductores es una parte esencial del proceso de trabajo. Las pruebas exhaustivas antes y después de la instalación reducen las probabilidades de fallas del dispositivo, incluyendo eventos catastróficos como incendios e inundaciones. En este articulo introducimos un entendimiento básico de lo que implican pruebas exhaustivas de continuidad y de HiPot.

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Testing Appliance Cables & Connectors PDF Spanish PDF translation


Cable and Harness Manufacturing: Testing Medical Electronic Equipment & Devices

Image of tester display that shows photo of catheter overlaid with highlighted matrix of connector locations.

Testing continuity & HiPot using multiconductor cable testers is an essential part of the workflow. Thorough testing prior to and after installation reduces the likelihood of device failure including catastrophic events such as fire. It is simply not sufficient to rely on “glow-wire” specifications to prevent fire. In this article we introduce a basic understanding of what ‘thorough’ continuity and HiPot testing entails.

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Cable and Harness Manufacturing: Protecting your Cable Tester

Burn Damage to Cable Test PCB

Our dependence on complex systems in modern manufacturing leaves us vulnerable to unexpected process failure that may have expensive consequences. While we cannot foresee the future, our awareness of failure modes should lead to simple preventve measures. Employ these precautions to help avoid preventable accidents that extract a heavy cost in time and inconvenience to correct.

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Cable and Harness Manufacturing: Cable Tester Automation

Onanon Smart Assembly Line

A cable tester manufacturer's approach to automate test, fault isolation, labeling, and documentation to ensure test consistency and reduce susceptibility to human error.


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Electrically Testing Long Cables

Onanon Smart Assembly Line

Learn how parasitic capacitance can affect your safety and the accuracy of your results when testing cables longer than 10ft.


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Cable and Harness Manufacturing: Smart Assembly & Test

Onanon Smart Assembly Line

What to look for in a tester when creating a smart cable & harness assembly and test line, especially when following a mixed-model manufacturing process.


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Improving Cable Quality & Reliability - Resistance Measurement to within 1 mΩ

4 wire test setup

A How-To Guide: Precision resistance measurements of less than 0.1 Ω reveal wiring defects not visible to less sensitive measurements. Use this measurement technique to improve cable quality and reliability.

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Cable and Harness Manufacturing: Cables in Motion - Diagnostics

Screenshot of real-time intermittence testing identifying the number of passes and errors

A must-read for makers of robotic systems: Cables in motion experience fatigue causing complete or intermittent failures whether or not that motion is constant. Learn how cable and harness test systems can easily identify and pinpoint the source of even the most elusive intermittent failure.

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Cable and Harness Manufacturing: CableEye Cable Test and Management System, Q&A

HVX test system showing screenshot of 4-wire measurement option

What are the alternatives to the CableEye brand and how do they compare?
Who benefits from using the system?
How does cable and harness testing with a CableEye test system increase productivity?
Can all cables/connectors be tested ...?
How much time can be saved ...? How much more productive will a user be ...?

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Cable and Harness Manufacturing: Productivity through Flexibility

HiPot test system showing screenshot of 4-wire measurement option

Learn how to choose a cable & harness tester that remains relevant as product design changes in addition to providing fast, reliable, accurate results. See how it can improve productivity even beyond the production floor.

Read more (html) Download Icon German Translation 柔軟性による生産性.pdf


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